FOODMATE CUT-UP MODULES

Excellent efficiency.

Foodmate provides solutions to meet the widest range of products specifications and cutting requirements, meeting the highest standards set by retailers, fast food companies and institutional organizations from around the world.
CUT-UP module

Wing Stretcher

The Foodmate Wing Stretcher is designed to position and stretch the wings of the bird into the right position for the following machines to work properly. When the bird approaches the machine, the bird is facing the machine breast first. A guiding rail positions the bird. Two other rails are placed in such a way that they will slide between the bird and the wings.
  • Allows for easy adjustment due to no moving parts

• Stainless steel frame
• Machine dimensions:
–   Length:   410 mm
–   Width:      644 mm
–   Height:  1234 mm
–   Weight: approx. 30 kg

CUT-UP MODULE

Wing Tip Cutter

The Foodmate Wing Tip Cutter cuts the tip from the midwing piece. The machine is developed to accommodate common bird sizes and gives an optimal yield on wing meat, while ensuring high cutting accuracy. The Wing Tip Cutter can be installed on current figurations or newly constructed Frame and Flex Lines.
  • Allows for a maximum of 6,000 birds per hour

• Stainless steel frame and motor
• Motor (IP66) power is 0,75 kW
• Machine dimensions: 
–   Length:       323 mm
–   Width:         794 mm
–   Height:        910 mm
–   Weight:       approx. 45 kg

CUT-UP MODULE

Mid Wing Cutter

The Foodmate Mid Wing Cutter is designed and developed to separate the mid wing piece (flapper/ median) from the wing drummette, also known as the first joint piece. The machine cuts through the center joint of the chicken wings and can be used on chickens with or without the wingtips. The chickens are transported on shackles connected to a chain which is guided by rails. With the help of a bar, the chickens are lifted and pressed against the rails, which positions the wings in the correct angle and position.

The wing centers are then cut by circular blades.

The horizontal distance between the knives can be easily adjusted with the spindle. The module height is set throughout and the height of the blades can be adjusted according to the size of the chicken.

  • Allows for a maximum of 6,000 birds per hour

• Stainless steel frame and motor
• Motor (IP66) power is 2 x  0,75 kW
• Machine dimensions:
–   Length:         697 mm
–   Width:           951 mm
–   Height:        1351 mm
–   Weight:  approx. 151 kg

CUT-UP MODULE

Wing Cutter (Super Cut)

The Foodmate Wing Cutter Super Cut is designed to meet the latest requirements for anatomic wing cutting. The Wing Cutter Super Cut can be installed into most existing Cut-Up lines and on a new Foodmate Compact Cut-Up System.  It contains a stainless steel frame and motor and is easy to clean with minimal maintenance required.

  • Allows for a maximum of 6,000 birds per hour

• Stainless steel frame and motor
• Motor (IP66) power is 2 x 0,75 kW
• Machine dimensions:
–   Length:                681 mm
–   Width:                  811 mm
–   Height:              1320 mm
–   Weight:    approx. 163 kg

CUT-UP MODULE

Wing Cutter AFS

The new Foodmate Wing Cutter AFS (all food service) is designed to meet the latest requirements for major fast food chicken restaurants. The machine is capable of cutting both new requirements and traditional Silver Dollar style with just a minimum adjustment. The Wing Cutter AFS can be installed into most existing Cut-Up lines and on a new Foodmate Food Service Cut-Up System.

  • Allows for a maximum of 6,000 birds per hour

• Stainless steel frame and motor
• Motor (IP66) power is 2 x 0,75 kW
• Machine dimensions:
–  Length:    663 mm
–  Width:    1051 mm
–  Height:   1319 mm
–  Weight:   approx. 167 kg

CUT-UP MODULE

Halving Machine

The Foodmate Halving Machine separates the front half from the chicken. The machine also can be used to cut off the remaining backbone piece after using the FM Breast Cap Cutter. It requires minimal maintenance and is easy to clean. The Halving Machine can be installed on current figurations or newly constructed Frame and Flex Lines.
  • Allows for a maximum of 6,000 birds per hour

• Stainless steel frame and motor
• Motor (IP66) power is 0,75 kW
• Machine dimensions:
–   Length:          678 mm
–   Width:            785 mm
–   Height:        1054 mm
–   Weight:       approx. 95 kg

CUT-UP MODULE

Halving Machine Double Blade

The Foodmate Halving Machine Double Blade removes the breast bone from a half bird.
The lengthwise half cut chicken (done by the precutter) will run into this module, breast side first, and will be guided on the side of the hips into the module.
The Halving Machine Double Blade can be part of an existing cut-up line and is designed for partial processing of poultry goods, especially chicken.
The Foodmate Halving Machine Double Blade contains a stainless steel frame and motor, requires minimal maintenance, and is easy to clean.
The Halving Machine Double Blade is suitable for all cut-up systems.

  • Allows for a maximum of 6,000 birds per hour

• Stainless steel frame and motor
• Motor (IP66) power is 2 x  0,75 kW
• Machine dimensions:
–   Length:         716 mm
–   Width:           688 mm
–   Height:        1350 mm
–   Weight:       approx. 150 kg

CUT-UP MODULE

Cross Halving machine

The Foodmate Cross Halving Machine addresses problems commonly found with single bladed front halving machines.

Using two blades instead of one large blade gives a straighter cut across the hips and gives more control over the number of ribs that stay attached to the front half. 

There is no need for a pre-cutter with the Cross Halving Machine and it contains a simple construction with no belts and easy maintenance.

  • Allows for consistent and straight cuts
  • Eliminates the need for a pre-cutting machine
  • Allows for easy adjustment due to the simple construction
  • Integrates easily into existing frame or flex cut-up system
  • Allows for a maximum of 6,000 birds per hour

• Stainless steel frame and motor
• Motor (IP66) power is 2 x 0,75 kW
• Machine dimensions:
–  Length:         882 mm
–  Width:            694 mm
–  Height:          882 mm
–  Weight:         approx. 132 kg

CUT-UP MODULE

Lengthwise Halving Machine

The Foodmate Lengthwise Halving Machine splits the bird into two equal length halves. The machine can be adjusted to several bird sizes. The Foodmate Lengthwise Halving Machine gives the highest accuracy to get two identical halves. It can be installed on current figurations or newly constructed Frame and Flex Lines.

  • Allows for a maximum of 6,000 birds per hour

• Stainless steel frame and motor
• Motor (IP66) power is 0,75 kW
• Machine dimensions:
–   Length:              968 mm
–   Width:                700 mm
–   Height:             1197 mm
–   Weight: approx. 148 kg

CUT-UP MODULE

Saddle Cutter

The Foodmate Saddle Cutter is the optimal machine to separate leg quarters. The guiding system is designed to always give an accurate center split.

The chicken which is hanging on the Foodmate Cut-Up Line is mounted parallel to the moving direction of the machine, with the breast in the direction of the circular blade(s) of the Saddle Cutter. Because of the movement of the cut-up line and the help of the rails, the correct cut is realized.  It can be mounted on new Foodmate lines or added to existing lines.

  • Allows for a maximum of 6,000 birds per hour
  • Allows for easy integration with the 8” to 12” lines due to its simple construction

• Stainless steel frame and motor
• Motor (IP66) power is 0,75 kW
• Machine dimensions:
–   Length:             679 mm
–   Width:               700 mm
–   Height:            1040 mm
–   Weight:     approx. 88 kg

CUT-UP MODULE

Saddle Cutter Double Blade

The Foodmate Saddle Cutter Double Blade with 2 motors can be used to do a single split of the leg quarters.

It can also be adjusted in many ways to cut a strip of up to 5 cm out of the back bone.

The chicken which is hanging on the Foodmate Cut-Up line is mounted parallel to the moving direction of the machine, with the breast direction of the circular knife of the saddle cutter.

Because of the movement of the Cut-Up line and the help of the rails, the right cut is realized.

The height of the blades can be adjusted by adjusting the spindles, so they can be adjusted according to the size of the bird. It can also be installed on existing Cut-Up lines.

  • Allows for a maximum of 6,000 birds per hour

• Stainless steel frame and motor
• Motor (IP66) power is 2 x 0,75 kW
• Machine dimensions:
–   Length:         687 mm
–   Width:           961 mm
–   Height:        1111 mm
–   Weight:       approx. 170 kg

CUT-UP MODULE

Leg Processor SII

The Foodmate Leg Processor SII is designed to anatomically remove the back from the saddle to create a back out whole leg. The unique design of the Leg Processor SII lets the saddles run straight through the machine and change direction. The back is turned from the legs. The machine can run a wide size range while maintaining an optimal anatomical cut with minimal to no adjustments. The height of the machine can be mechanically adjusted by a spindle, so the machine can be adjusted to the size of the bird. The Leg Processor SII can be installed in either a new Foodmate Cut-Up System or it can easily be integrated into your existing frame or flex cut-up system.

  • Increases operations flexibility by
  • accommodating a wide size range with minimal adjustments
  • Reduces bone content
  • Improves oyster retention
  • Improves yield
  • Increases bird size accommodations through height adjustment by the spindle

• Stainless steel frame and motor
• Motor (IP66) power is 1,5 kW
• Machine dimensions:
–  Length:            1269 mm
–  Width:              1080 mm
–  Height:             1457 mm
–  Weight:            approx. 290 kg

CUT-UP MODULE

Thigh & Drumstick Cutter

The Foodmate Thigh & Drumstick Cutter is a multi-purpose machine that can be used for both retail and food service applications.  It has a simple construction design that contains no rebuild points, thus reducing the cost of ownership.  It provides an anatomic cut and depending on the type of cut, various configurations are possible.  The electrical sync allows for more accurate cutting and the absence of a 90 degree gear box lowers maintenance costs.

  • Improves cut quality due to direct drive motor
  • Increases line speed due to the direct drive gear box
  • Allows for easy access to make adjustments
  • Improves product appearance due to the direct drive motor
  • Allows for a maximum of 6,000 birds per hour

• Stainless steel frame and motor
• Motor (IP66) power is 0,75 kW
• Machine dimensions: 
–   Length:     1580 mm
–   Width:         957 mm
–   Height:      1529 mm
–   Weight:       approx. 130 kg

CUT-UP MODULE

Flexible Unloader

The Foodmate Flexible Unloader is designed to unload legs or drumsticks from the cut up shackle. When the shackles pass the Unloader, legs or drumsticks will be unloaded by a guide bar system. The unloaded parts can drop into a bin or on a conveyor belt. The Flexible Unloader can be installed on current figurations or newly constructed Frame and Flex Lines.
• Allows for easy adjustments due to the simple construction and no moving parts
• Stainless steel frame • Machine dimensions: – Length: 678 mm – Width: 548 mm – Height: 1151 mm – Weight: approx. 40 kg
CUT-UP MODULE

Tail cutter

The Foodmate Tail Cutter automatically removes the tail from the back. The unit can be placed in different locations in the line. The Tail Cutter is designed to allow maximum yield and minimum damage to both back and tail. The module is installed in the Foodmate Cut-Up Line. The module is designed to separate the tail from the bird to be further processed. When the bird enters the module, the bird is guided by rails to a circular blade. When the bird passes the blade, the tail is cut off and the bird is transported to the next module. It can be placed on a flex or frame line.
  • Allows for a maximum of 6,000 birds per hour

• Stainless steel frame and motor
• Motor (IP66) power is 0,75 kW
• Machine dimensions:
–   Length:       323 mm
–   Width:         794 mm
–   Height:        910 mm
–   Weight:       approx. 45 kg

CUT-UP SYSTEM

Wing Portioner

The Foodmate Wing Portioner cuts wings into two or three parts (drums, flaps, tips) and handles both broilers and roasters.  This wing wheel will process left, right, and intermixed wings.  Due to the unique design of the wheel and cutting blades, it operates efficiently at 50 – 60 wings per minute.  The Wing Portioner is a compact machine that may be installed in a multiple unit system and has an optional three-chute slide that pushes the parts into a divided conveyor.  It is composed of stainless steel and food approved nylon.

  • Allows for a maximum of 60 wings per minute

• Stainless steel frame and motor
• Motor (IP66) power is 0,18 kW
• Machine dimensions:
  – Length:              856 mm
  – Width:              1294 mm
  – Height:             1304 mm
  – Weight: approx. 220 kg